Advancing Manufacturing: Kinetic Engineering Unveils New Robotic Chassis Line for Kinetic DX EV
In a major move toward advanced manufacturing and automation,Kinetic Engineering Ltd. (KEL) has inaugurated a new Robotic Chassis Line at its facility in Ahilya Nagar, Maharashtra. This new line is designed to enhance the production of the
Kinetic DX EV, ensuring superior quality and efficiency. The facility upgrade is part of a broader effort to integrate automation, precision, and sustainability into manufacturing processes.
Also check: Kinetic DX+ Colors

The new Robotic Chassis Line features robotic welding for the electric scooter’s chassis , along with clamping auto fixtures and a dedicated cell for scooter framing. This automated approach is meant to reduce the margin of error, boosting operational efficiency, safety, and productivity.

Comprehensive Facility Upgrades
In addition to the new chassis line, the Kinetic Engineering facility has undergone several other significant enhancements:
- Upgraded Metal Body Panel Line: The line now includes hydraulic and mechanical presses, as well as spot welding guns and pneumatic clamping fixtures, for improved production quality and reliability of the metal body panels.
- Modernized Paint Shop: The paint shop now uses a 7-tank process with CED (Cathodic Electro Deposition) coating and a metallic top coating. This process provides world-class corrosion resistance and a premium finish to the body and frame.
- Digitized Parts Store: A new dedicated store for frame child parts has been implemented to streamline operations. It includes individual gauges for each part and a kit-based supply system that aligns with sub-assembly requirements, which optimizes inventory management.

According to Mr. Ajinkya Firodia, Vice Chairman and Managing Director of KEL, this initiative is not just an upgrade but a “reimagining” of how manufacturing should be done in India. He states that this move will allow KEL to deliver “unmatched consistency and reliability” and help position Indian manufacturing on par with the best globally.
Frequently Asked Questions
1. What is the main purpose of the new Robotic Chassis Line? The new Robotic Chassis Line at Kinetic Engineering is designed to improve the manufacturing efficiency, safety, and quality of the Kinetic DX EV through advanced automation, including robotic welding and precision fixtures.
2. Where is the new facility located? The new Robotic Chassis Line is located at the Kinetic Engineering Ltd. facility in Ahilya Nagar, Maharashtra.

3. What new technology is being used in the paint shop? The modernized paint shop uses a 7-tank process withCED coating and a metallic top coating to ensure durability and a premium finish with excellent corrosion resistance.
4. How does the digitized parts store improve the manufacturing process? The digitized store streamlines the manufacturing process by providing a structured approach to inventory management. It includes individual gauges for every part and a kit-based supply system for sub-assemblies, ensuring smooth and efficient line operations.
5. Who is the Vice Chairman and Managing Director of Kinetic Engineering Ltd.? Mr. Ajinkya Firodia
is the Vice Chairman and Managing Director of Kinetic Engineering Ltd..
6. What is the larger vision behind this automation upgrade? The automation upgrade is a significant step towards Kinetic Engineering’s vision of seamlessly integrating automation, precision, and sustainability. The company aims to set a benchmark for how automation can transform traditional industries in India and position Indian manufacturing alongside global leaders.
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