India Yamaha Motor (IYM) marked two historic milestones at its Chennai plant:
- 10 years of manufacturing excellence
- Production of 5 millionth two-wheeler (Aerox 155 Version S)
The facility has emerged as a global export hub, with 30%+ of its output shipped to 50+ countries, including Europe and Latin America.

Chennai Plant: By the Numbers
Metric | Detail |
---|---|
Start Year | 2015 |
Area | 177 acres (109 acres for IYM + 68 for vendors) |
Annual Capacity | 1.2 million units |
Key Models | Aerox 155, RayZR 125 Fi, FZ series, Saluto |
Solar Power | 4,450 kW installed capacity |
Water Management | Zero-discharge, 100% wastewater recycling |
Strategic Importance
1. Domestic Market Focus
- Manufactures hybrid scooters (Fascino 125 Fi) and performance bikes (Aerox 155)
- Aligns with India’s BS6-2.0 and CAFE-2 norms

2. Global Export Hub
- Ships to Europe, ASEAN, and Latin America
- Produces India-specific models (Saluto) and global products (Alpha scooter)
Leadership Insight
Mr. Itaru Otani, Chairman, Yamaha India:
“Our Chennai plant embodies Yamaha’s commitment to quality and sustainability. As we celebrate 5 million units, we reaffirm our focus on India as a strategic manufacturing and R&D base.”
Sustainability Initiatives
✔ Solar-powered operations (4,450 kW)
✔ Zero-water discharge with advanced recycling
✔ Energy-efficient infrastructure with daylight optimization
Future Roadmap
- Expand premium portfolio (300cc+ segment)
- Enhance EV readiness for upcoming electric models
- Boost exports to new markets like Africa
Conclusion: A Decade of Japanese-Indian Engineering
Yamaha’s Chennai plant represents:
“Make in India, for the World” success
Sustainable manufacturing leadership
Growing dominance in premium 125cc-155cc segments
Which Yamaha model from Chennai would you choose—Aerox 155 or RayZR 125 Fi?
FAQs About Yamaha’s Chennai Plant
1. What percentage is exported?
Over 30%, including FZ bikes to Europe and scooters to ASEAN.
2. How does the ‘One Factory’ model work?
Co-located vendors enable real-time parts supply, reducing logistics costs.
3. Any upcoming EVs from this plant?
Yamaha plans EV production by 2026; Chennai will play a key role.
4. What makes this plant special?
Solar-powered, zero-water discharge, and fully digitized processes.
5. Which is the 5 millionth model?
Aerox 155 Version S (performance scooter).
You can add more to this story by commenting below.